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PORTFOLIO / INDUSTRIAL / BAWAL

Brakes India Bawal Mitigation Case File

Client
Brakes India
Location
Brakes India Bawal and Chennai
Barrier System
Frontier Flood Barrier
Coverage
Flood Ingress Protection
Brakes India Bawal Mitigation Case File

Brakes India Bawal Mitigation Case File

Frontier Flood Barriers recently completed the installation of custom-engineered flood barriers at the entrance of the basement ramp at Bawal Rajasthan and at the factory shed entrance for Brakes India (TSF Group). Brakes India is a leading supplier of auto components to the Indian and global auto Industry

The ramp entrance at the Bawal facility represented a high-risk flood ingress point, particularly during heavy rainfall events when surface runoff from the roof and surrounding plant areas would discharge into the basement storage zone. Frontier Flood Barriers engineered and installed a flood protection solution spanning 4.0 m in width and 0.8 m in height, utilizing BIS-certified, high-strength aluminium modular barriers manufactured in India

At the Chennai facility, the primary requirement was to secure a 5.0 m wide factory entrance, where uncontrolled surface runoff during heavy rainfall posed a risk of water ingress and disruption to ongoing operations. Frontier Flood Barriers designed and installed a 5.0 m wide, 1.0 m high flood protection system incorporating a removable intermediate support column to maintain structural stability while allowing operational flexibility.

Installation view 1
Installation view 2

The engineered solution effectively mitigated floodwater entry, ensuring uninterrupted factory operations during extreme weather events and demonstrating the system’s reliability, adaptability, and performance in industrial environments.

Installation view 3

Both the systems were precision-fitted to ensure full perimeter sealing and structural integrity under hydrostatic pressure. Comprehensive on-site testing was conducted in the presence of factory personnel, successfully validating the barrier’s performance. The installation delivers a robust, reliable, and compliant flood mitigation solution, providing long-term protection and operational continuity during extreme rainfall conditions and protecting precious assets inside the factory.

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